Author Archives: Steve

Drilling Techniques

The modern variable-speed drill is a versatile power tool. Most of them have a reversing motor making it possible to use them as a screwdriver as well. With a cordless drill/driver you are no longer limited by the length of the power cord. A keyless chuck makes it easy to change bits quickly. Modern drills have convenient features such as a magnetic bit holder and a built-in LED light.

Despite all the impressive features of the drill/driver you still need to know a little bit about drilling techniques. But first you need the right drill bits. Today you have accessories that can turn your drill into a grinder or sander, just two mention two possibilities. But for drilling, you need a set of standard high speed steel (HSS) twist bits. These can be used both for wood and metal. If you are going to drill in really hard materials such as concrete and masonry materials, you need harder drill bits. But for most tasks around the house, HSS bits will do. You can get good HSS bits at reasonable prices, harder drill bits tend to be much more expensive.

If you are going to drill large holes in wood, you need spade bits. If you are going to use your drill as a screwdriver, you need a magnetic bit holder plus some Pozidriv, Philips and slotted bits.

The two main things to get right are drilling speed and the amount of pressure to exert, known as the feed pressure. As a rule of thumb, the larger the hole and the harder the material, the slower the speed you should use. Another old rule of thumb says, use slow drilling speed when working with hard material and use fast drilling speed when working with soft material. Also remember to lift the drill frequently, to clear the flutes of the drill bit and to increase air flow. It is often a good idea to create a small indentation before drilling to guide the bit’s initial cut and prevent it from spinning out of control.

When drilling through wood, always be careful to prevent the drill from splintering the exit hole. Most people put a piece of scrap wood behind so that any splintering occurs on the scrap wood. If you don’t have any scrap wood, you can slow done just before you break through the wood and stop once the tip of the drill bit emerges on the other side. Now, carefully drill from the backside, guided by the small hole that the tip of the drill bit created.

When drilling in metal, patience is often required. First, make an indentation so the drill bit does not slip. Of course, make sure that the drill bit can handle the metal before you start. Then hold the drill steady and drill slowly. You also need to lift the drill frequently. Just take your time and don’t lose your patience. Note that the metal slivers can be very hot so goggles are very important.

Cordless Drill Battery Types

The battery in your cordless drill is very important. A good battery makes life much easier, you get a powerful drill and can work a lot before the battery needs to be charged. Poor batteries on the other hand don’t last long and may still take a long time to charge.

Today, you have three main types of batteries to choose from. They are:

  • Nickel Cadmium (NiCd or NiCad)
  • Nickel Metal Hydride (NiMH)
  • Lithium Ion (Li-Ion)

Nickel Cadmium batteries were the first batteries to be used in cordless drills and they are still used today. They are relatively cheap and can be charged many times, up to 1,000 times. Additionally, they can be charged quickly, although not as quickly as Li-Ion batteries, and Ni-Cad batteries are less sensitive to temperature than NiMH. The latter means that they can be used in both cold and hot environments. But if the battery itself is hot, charging can become a problem. The main drawback is that they are toxic. Cadmium is a heavy metal that needs to be recycled properly. Ni-Cad batteries also have memory effect problems. Note that Ni-Cad batteries are banned in EU.

Nickel Metal Hydride batteries are newer than Ni-Cad batteries. Compared with Ni-Cad they have higher capacity and are less toxic. NiMH batteries have memory effect problems but less so than Ni-Cad batteries. But NiMH batteries can not be recharged as often as Ni-Cad batteries. They also have higher self-discharge rate than Nickel Cadmium batteries. The self-discharge is generally 30% per month or more, compared to 10% for Ni-Cad batteries and between 5-10% for Li-Ion batteries.

Lithium-ion batteries are the newest of the three main battery types. Lithium is light-weight and possesses very good electrochemical characteristics. But it is an unstable metal, for safety reasons pure lithium is not used in batteries. For most purposes, Li-Ion batteries are the best but also the most expensive. They have the highest capacity, are light-weight, no memory effect and low self-discharge rate. The life time of Li-ion batteries is about three to five years, regardless of how much they are utilized. As expected, most high-end tools are using Li-Ion batteries. If you are going to use your drill a lot, paying extra for the powerful but light-weight Li-Ion batteries is well worth considering. The Li-Ion batteries are also considered to be environmentally safe.

Ni-Cad and MiNH batteries suffer from memory effect. It refers to the fact that batteries have lost their maximum capacity after being repeatedly recharged before the battery was flat. For some unknown reason, the batteries seem to remember the smaller capacity and forgotten the original capacity. Note that Li-Ion batteries have no memory effect. Also note that memory effect has nothing to do with the age of the battery. All rechargeable batteries will lose storing capacity over time, due to secondary chemical reactions within the battery.

Batteries have an Amp Hour (AmH) rating.  It indicates how much energy can be stored in the battery, thus measuring the capacity of the battery. It is the current flow, in Ampere, multiplied by the time of discharge, in hours. If a battery is rated at 20 AmpH, it can sustain a 1 Ampere draw for 20 hours. Just bear in mind that the listed AmH for different batteries may not have been measured in the same way, so higher AmH does not guarantee that the battery is better.

Impact Driver Reviews

The cordless impact driver is the tool you need for tough screws. Impact drivers have the power needed and they use both rotation and concussive blows to get the job done. Unfortunately, most impact drivers only know how to use brute force, they have no clutch. They can easily damage delicate material. For such jobs, you should use a combined cordless drills/driver or a cordless screwdriver. Despite all the power, an impact driver is easy and comfortable to operate, most of the power is transferred to the collet rather to your arm. Having a cordless drill and an impact driver makes you ready to take on a wide variety of tasks. A lot of vendors offer combo kits, including both a drill and an impact driver.

Here are the most popular impact drivers at the moment.



DEWALT DCF885B 20-Volt MAX Lithium-Ion 1/4-Inch Impact Driver

DEWALT DCF885B Impact Driver

Customer Rating: 4.7 out of 5

Rating: ★★★★¾ 

The DEWALT DCF885B is an impact driver with incredible customer satisfaction. It is very powerful, compact and light-weight. It delivers 1400 inch-pounds, amazing amount of torque for such a compact impact driver. Note that you just get the impact driver, no battery or charger. If you don’t have DEWALT lithium-ion batteries and charger, it becomes pretty expensive but it is an excellent impact driver. On the other hand, if you already have batteries and charger, then you get very good value for your money. The DCF885B comes with a 3 year warranty. Here you can read more about the DEWALT DCF885B impact driver.


Porter-Cable PCCK640LB 20-volt 1/4-Inch Hex Lithium-Ion Impact Driver

Porter-Cable PCCK640LB Impact Driver

Customer Rating: 4.7 out of 5

Rating: ★★★★¾ 

If you want a really powerful impact driver, then the Porter-Cable PCCK640LB is the right impact driver for you. It provides an impressive 1,450 inch-pounds of torque. Despite being a powerful impact driver, the Porter-Cable PCCK640LB weighs only 3.2 pounds. It runs on lithium-ion, two batteries and one charger are included with the Porter-Cable PCCK640LB. If you are looking for a powerful impact driver and want excellent value for your money, then the Porter-Cable PCCK640LB is the right impact driver for you. Here you can read more about the Porter-Cable PCCK640LB Impact Driver.


DEWALT DCF815 12V 1/4-Inch Cordless Impact Driver

DEWALT DCF815S2 Impact Driver

Customer Rating: 4.8 out of 5

Rating: ★★★★¾ 

The DEWALT DCF815S2 12 Volt impact driver is impressive. It is an incredible combination of power, compact size and lightweight (just 2.2 pounds). To make things even better, it is priced at a very competitive level. You get excellent value for your money. Included in the kit are two lithium-ion battery packs, a bag, a charger, and a belt clip. Here you can read more about the DEWALT DCF815S2 impact driver.








It has become popular to buy a combo kit, consisting of a drill and an impact driver. It is a kit for the professional user. But if you are doing a lot of DIY tasks, it can be worth investing in a combo kit. Thanks to their popularity, a number of combo kits are available. Here are the most popular combo kits at the moment.



DEWALT DCK290L2 20-Volt MAX Li-Ion Hammer Drill and Impact Driver Combo Kit

DEWALT DCK290L2 combo kit

Customer Rating: 4.7 out of 5

Rating: ★★★★¾ 

Few combo kits include a hammer drill but the DEWALT DCK290L2 does, a really powerful cordless hammer drill, the DEWALT DCD985. It can be used as a hammer drill, as a standard drill or as a driver. The impact driver, DEWALT DCF885, is compact but very powerful. The DEWALT DCK290L2 is not a cheap combo kit but it gives you excellent value for your money. You get lightweight tools and excellent lithium-ion batteries. It has been one of the most popular combo kits for quite some time. Here you can read more about the DEWALT DCK290L2 Combo Kit.


Makita LXT211 18-Volt LXT Lithium-Ion Cordless 2-Piece Combo Kit

Makita LXT211 combo kit

Customer Rating: 4.5 out of 5

Rating: ★★★★½ 

A combo kit with a hammer drill let’s you drill in concrete and masonry as well. The Makita XT211 combo kit includes the LXPH01Z hammer drill, which can also be used as a driver. The impact driver is the Makita LXDT04Z, which delivers 1,420 inch-pound of torque. The kit includes two lithium-ion batteries (BL1830) and a 30-minute Rapid Optimum Charger. You also get a hard case and the kit is backed by a 3 year warranty. Makita XT211 combo kit gives you very good value for the money. Here you can learn more about the Makita XT211 combo kit.


Makita LCT209W 12V max Lithium-Ion Cordless 2-Piece Combo Kit

Makita LCT209W combo kit

Customer Rating: 4.7 out of 5

Rating: ★★★★¾ 

The Makita LCT209W combo kit contains two excellent tools, the Makita FD02W drill/driver and the DT01W impact driver. If you prefer compact and lightweight tools then this is the right combo kit for you. The 12V tools are not as powerful as 18V tools but they are capable of handling all normal tasks. The Makita LCT209W combo kit gives you excellent value for the money. Here you can read more about the Makita LCT209W Combo Kit.



Black & Decker 9099KC Review

Black and Decker 9099KC Cordless Drill

The Black & Decker 9099KC 7.2-Volt Cordless Drill with Keyless Chuck is a cheap but versatile tool. It is not as powerful as the top-end models but it has all the basic features you need. The low price means you get excellent value for the money.

The Black & Decker 9099KC has a keyless chuck which makes it quick and easy to change bits. It has two speeds, the high speed suitable for drilling and the low speed for screwing. The 9099KC also supports forward and reverse which is essential if you want to remove screws.

Even if you get excellent value for your money, don’t expect the Black & Decker 9099KC to be capable of heavier drilling. The 7.2 Volt built-in Ni-Cad battery is simply not powerful enough for heavier tasks. The Black and Decker 9099KC is fine for wood drilling but for many other tasks you simply need a more powerful drill.

One small problem is that the 9099KC can not stand upright on its battery. But it is well balanced and the light weight makes it easy to hold in one hand.

Note that the battery is built into the drill so you can not replace just the battery. Once the battery has worn out, you have to buy a new drill.

Pros
– Excellent value for the money
– Lightweight

Cons
– Basic entry-level tool
– Not powerful enough for demanding tasks, best for wood drilling



Black & Decker 9099KC Owner Review

Nice drill for light to medium duty. Great for occasional household or apartment use. Good torque — two speeds forward and reverse. Don’t expect to be able to add an addition on your house with it (even though it does drive 4″ screws). It’s handy for hanging curtain rods, blinds, pictures and even hanging doors. There are no accessories or case included. It comes with a charger and built-in battery (non-replaceable). Even if the battery and drill last for only a couple years, it’s still well worth the money. You can read more Black & Decker 9099KC Reviews here

Black & Decker 9099KC Review Summary

The Black & Decker 9099KC 7.2-Volt Cordless Drill with Keyless Chuck is an excellent entry-level drill. You can use it both as a drill and as a screwdriver. The low price means that you get excellent value for your money. But if you need a drill capable of handling all tasks around the house, you need a more powerful, and more expensive, drill.

You can buy the Black & Decker 9099KC at Amazon.com, taking advantage of Amazon’s cheap prices and excellent customer service. Click here to go to Amazon.com


Do you need an impact driver

Impact drivers have become very popular, especially amongst contractors. It is the best tool for driving large screws. But is an impact driver of any interest if you only need it for tasks around the house? Here is an overview of the pros and cons of impact drivers.

The impact driver looks almost like a drill but it is shorter. Additionally, an impact driver does not have a chuck like a drill, instead it has a hexagonal socket, a collet. Therefore, you can only use hexagonal bits. But it is easy to change bits, impact drivers have a quick-release feature. Like keyless chunks on drills, you don’t need any key to change bits on an impact driver.

The impact driver is a real powerhouse, it delivers massive amounts of torque. Added to the rotational movement is a rotational tapping which makes it easier to loosen tough screws. The tapping kicks in automatically when needed on most drivers. Fortunately, models that let you enable or disable the impact movement are also available. All models have a reversible motor, making it possible to both tighten and loosen screws.

Note that most impact drivers have no clutch, you can’t adjust the speed. A few of the top-end models have a clutch but they are very expensive. The lack of a clutch is seldom a problem if you are going to drive screws into wood. But for more delicate tasks, the raw power of the impact driver can damage the material.

While you can use a cordless drill to drive screws, the impact driver does a better job. But you can’t use the impact driver for drilling. If you own a lot of round shank drill bits you may prefer to keep on using your drill, rather than investing in a set of hexagonal shank drill bits. Note that impact drivers are noisier than drills.

The shorter size of the impact driver is big advantage when working in cramped spaces. Note that the high-end models with a clutch are larger, almost the size of a cordless drill.

Unless you are driving a lot of screws, an impact driver is not necessary. A cordless drill is not as good but as long as it gets the job done, you are fine. But if you are driving a lot of big screws, an impact driver can save you a lot of time. A lot of contractors use an impact driver with two quick-charge battery packs. Thanks to the two battery packs, they can work non-stop.

If you are going to use the impact driver a lot, do you yourself a favor and buy a model that uses lithium-ion batteries. You get a lot of power and at the same time a lightweight tool.

Band Saw Overview

Band saws are very useful tools but mostly used in workshops rather than at home. Band saws can be used for cutting a variety of materials, not just wood. If you are into woodworking, a cheap band saw can be worth considering. It is a versatile tool and can save you a lot of time.

The band saw is older than most people think. The first band saws were developed in the first half of the 19th century. The early band saws were large but thanks to improved technology, band saws have over time become both smaller and cheaper.

As mentioned, in workshops the band saw is a very useful power tool. A band saw wastes less material than a circular saw. With the right blade, band saws can cut almost any materials. But if you are serious about woodworking, a band saw can be sound investment. But unfortunately good band saws are relatively expensive.

So for what tasks are band saws good for? If you do a lot of wood turning, a band saw is the quickest way to prepare blanks. Sawing curves and cutting wedges are examples of work done quickest and easiest with a band saw.

The band saw is the best choice for resawing. Resawing means sawing lumber lengthwise into two smaller pieces. Although resawing using a band saw looks easy, you need to get a couple of things right. First you need to use the right blade, too many teeth and you will be wasting wood. Next, the blade tension has to be right, too little tension and the blade may start move erratically. Lastly, you need to feed at the right speed. This takes some practice to get right.

But of course almost everything you can do with a band saw can also be done by cheaper tools. It will take longer and can be more awkward but you can get the same end result with other tools as well.

One of the main advantages of a band saw is that the blade is going in only one direction, no problems with kickbacks or bouncing. Most people who get used to using a band saw, can’t understand how they ever got by without one.

Obviously, a good band saw is not good enough, you need good blades as well. A good band saw with a poor blade will not produce good results. And as you probably already guessed, good blades can be expensive. But it is well worth investing in a couple of good blades.

Note that you also need to have the correct tension. Otherwise the blade will not cut optimally and the life time of the blade decreases. This means that you need to check tension regularly. Most manufacturers also recommend that you relieve the tension when the machine is not used. But be careful, too much tension is not good, the blade may break prematurely.

You can learn how to use a band saw here

Quick Charge Batteries in Seconds

Fast battery chargers are very handy, not just for professionals. If you are using power tools for longer periods, a rapid battery charger makes it possible to work all day with just two batteries. The modern rapid charger charge batteries in 30 minutes or less. But several companies are working on much faster charging times, just a few seconds may be enough for charging batteries in the future.

It was not a long ago when rechargeable batteries were almost useless. Even you charged them according to the recommendations, it generally did not take long before they lost most of their power. Charging the batteries required a lot of time and as mentioned, the batteries generally had to be replaced fairly soon. But with the success of cordless devices, battery technology has improved a lot lately. Even better, prices have fallen as well.

Lithium-ion batteries are powerful and have very few shortcomings compared with earlier rechargeable battery types. And with the rapid 30-minute fast chargers, you generally only need two batteries to keep you covered. Additionally, lithium-ion batteries can be charges thousands of times without losing much of their initial capacity.

But not everyone is happy. Especially smartphones with their large displays are draining their batteries quickly. And while it is not really inconvenient to change the batteries of a cordless drill, you don’t want to keep on changing or charging the batteries of your smartphone all the time. So a solution is needed.

One very interesting potential solution is superfast chargers, charging the batteries a hundred times faster than current chargers. It is actually not the charger that is important, the batteries need to have the right internal structure. In theory, it is possible to charge lithium-ion batteries in a minute or two. It is actually relatively easy to construct such a solution on paper. The real problem is to find a way of producing such batteries in a cheap and reliable way.

A number of projects are trying to find a solution that can be commercialized. The market is huge, power tools would be a relatively small market compared with smartphones and laptops.

How fast a battery can be charge is primarily limited by the movement of electrons into the cathode. But one of the main problems is that fast charge times generally mean less capacity. If you decrease the charge time, you also end up with a weak battery. If you want a powerful battery, the charge time increases. As mentioned, there are solutions to this but the real problem is to find a way of producing reliable batteries in large quantities, to reasonable prices.

Circular Saws For Beginners

The circular saw is not just for professional carpenters. It is a versatile tool, suitable for many woodworking and renovation tasks. There are supposed to be more than 40 million portable circular saws in the US alone, so it is a popular tool. Here is a short introduction to circular saws for beginners.

Note that circular saws are not just for woodworking. With the right blades, circular saws can be used to cut many other materials, for example ceramic tiles and masonry. But in this article we will focus on cutting wood. The term circular saw includes a wide variety of circular saws but here we are focusing only on the portable electric circular saw. Most circular saws are portable but a few models are too large to be handheld.

Nowadays, you can choose between cordless or corded circular saw. The cordless circular saw has a number of advantages but it is not as powerful as the corded models. If you are going to cut harder material than wood, the batteries will probably not last for long.

The worm drive circular saw was invented in 1923 by Edmond Michel. Later he and others created a company that later became Skilsaw Inc. They were successful in selling portable circular saws, even today you can hear the term Skil saw used for a portable circular saw.

Worm drive saws have the motor parallel with the blade. They have gears to increase the torque. In-line saws have the motor perpendicular to the blade.

Circular saws can be very simple but some newer models have a number of useful features. Two of the best features are the dust ejector, which blows the sawdust away from the operator’s face and from the mark where the cut is being made, and a laser, which projects a bright red line down the path of the blade travel.

By changing blades you can transform your circular saw to a new tool. Generally, you get a combination blade with the circular saw. Combination blades are good general-purpose blades for ripping and cross-cutting. But you also have a number of specialty blades. The most common are crosscut and rip blades. The crosscut blade is meant for smooth cuts across the grain. The rip blade is also known as framing blade, it is ideal for cuts along the grain. For smooth cuts in plywood and veneered stock, use a plywood blade.

Blades for wood cutting used to be made of HSS steel but carbide-tipped blades last longer and have become the most popular type of blades. Carbide-tipped blades hold their edge much longer than steel blades, they can also be sharpened several times.

Needless to say, safety is very important. A circular saw can quickly cause serious accidents. You need to pay attention to a lot of things. Always wear safety glasses, wood chips will be flying around. Make sure that the power cord is not in the cutting path. Never force the blade through a cut, allow the saw to cut at its own speed. Make sure that you are not cutting through nails, this can cause kickbacks. Make sure that the blade guard springs back over the blade before setting the saw down. Happy Sawing!

Cordless drill vs. Corded Drill

Cordless drills have become very popular, nowadays they are cheap and powerful. The early cordless drills were not very powerful and the battery did not last very long. Things have changed a lot since the early days, nowadays cordless drills are generally superior to mains powered drills. But for some people, a cordless drill may not be the right solution. Here is an overview of the cordless drill vs. corded drill topic.

An electric drill is the most useful power tool, every now and when you need one. The good old corded drill is cheap but nowadays a cordless drill can be a better choice. For many professionals, cordless drills are the best choice. A cordless drills is not limited by the cord and is suitable for most tasks. By having two batteries, the drill can be used non-stop. Once the battery is flat, replace it and charge it in a fast charger. It will be charged before the other battery is flat. Thanks to the fast chargers, batteries can be charged in less than 30 minutes.

But if you are only using your drill once in a while, then you may find that the battery is flat even if you haven’t used the drill. Self-discharge is still a problem. Most batteries have a self-discharge of about 10% per month. Also, batteries don’t have unlimited lifespan. With a corded drill, you don’t have such problems.

A good cordless drill can be used as a hammer drill as well as a screwdriver. If you buy a drill with hammering action, you can drill holes in concrete. Hammer drills have a switch that enables the hammering action, so they can be used as standard drills. The hammering action will damage softer materials. If you are going to use your drill has a screwdriver, it should have a reversing switch which changes the direction of the rotation. This makes it possible to drive and remove screws. The drill also needs to support slow speeds and preferably have an adjustable slip-clutch mechanism. This prevents the drill from damaging the screw or the workpiece.

Despite that cordless drills have a battery, they typically weight a little bit less than corded drills. But cordless drills are more expensive. So if you are seldom using a drill, a cheap mains powered model may be the best choice for you. Note that if you need a drill with hammering action, i.e. a hammer drill, you may prefer corded hammer drill. The hammering action drains the battery quickly. But apart from the problem with the energy-consuming hammering action, a cordless drills is a very versatile tool and nowadays relatively cheap. In most cases, a Ni-Cad drill is the best budget solution while a lithium-ion drill is the best choice if you need a powerful cordless drill. Ni-Cad batteries are heavier, bulkier and less powerful than the more expensive lithium-ion batteries.